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Sandwich Panels

Sandwich construction is a process in which you ‘sandwich’ a core material between two skins such as carbon fiber or fiberglass. This use of separating the structural skins with a core material offers greater strength properties than that of the skins alone. By increasing the core thickness, you can increase the stiffness of the sandwich without substantially increasing weight and cost.

CUT OPTIONS

  • Custom Cutting available: Please call 800-811-2009 for quote

Please note: All data to be used as a guide only; not a specification


Carbon Fiber 1 Ply Plain Weave/Honeycomb

Carbon Fiber 1 Ply Plain Weave/Honeycomb

ACP’s Carbon Fiber 1 Ply Plain Weave/ Honeycomb sandwich panels are manufactured by bonding layers of self-adhesive carbon pre-preg to an aramid honeycomb core. The plain weave panel consists of 3 PCF density, 1/8 cell aramid honeycomb core in 1/8”, 1/4” or 1/2” thicknesses with a single layer of 3K plain weave carbon on each side. The resulting composite structure offers a high strength-to-weight ratio and rigidity-to-weight ratio.
Custom Manufacturing Icon
  • Panel Thickness:  .125" Core-TPT .140"+/-.020" , .250" Core-TPT .265"+/-.020", .500" Core-TPT .515" +/- .020"
  • Length/Width Tolerance:+/- 0.50”
  • Shipping: 48" x 48" Panels may require frieght shipment. A $20.00 handling fee will apply and automatically be added to the order.
  • Shipping: 48" x 96" Panels require frieght shipment. A $50.00 handling fee will apply and automatically be added to the order.
  • Special Order: Custom panels are available in additional sizes and thicknesses. Contact us for additional information or to request a quote.
Quantity:

Carbon Fiber 2 Ply Plain Weave/Honeycomb

Carbon Fiber 2 Ply Plain Weave/Honeycomb

ACP’s Carbon Fiber 2 Ply Plain Weave/ Honeycomb sandwich panels are manufactured by bonding layers of self-adhesive carbon pre-preg to an aramid honeycomb core. The plain weave panel consists of 3 PCF density, 1/8 cell aramid honeycomb core in 1/8”, 1/4” or 1/2” thicknesses with two layers of 3K plain weave carbon on each side. The resulting composite structure offers a high strength-to-weight ratio and rigidity-to-weight ratio.
Custom Manufacturing Icon
  • Panel Thickness:  .125" Core-TPT .155"+/-.020" , .250" Core-TPT .280"+/-.020", .500" Core-TPT .530" +/- .020"
  • Length/Width Tolerance:+/- 0.50”
  • Shipping: 48" x 48" Panels may require frieght shipment. A $20.00 handling fee will apply and automatically be added to the order.
  • Shipping: 48" x 96" Panels require frieght shipment. A $50.00 handling fee will apply and automatically be added to the order.
  • Special Order: Custom panels are available in additional sizes and thicknesses. Contact us for additional information or to request a quote.
Quantity:

Carbon Fiber 1 Ply PW/Honeycomb-Discontinued

Carbon Fiber 1 Ply PW/Honeycomb-Discontinued

ACP’s Carbon Fiber 1 Ply Plain Weave/ Honeycomb sandwich panels are manufactured by bonding layers of self-adhesive carbon pre-preg to an aramid honeycomb core. The plain weave panel consists of 2 PCF density, 3/16 cell aramid honeycomb core in 1/8”, 1/4” or 1/2” thicknesses with a single layer of 3K plain weave carbon on each side. The resulting composite structure offers a high strength-to-weight ratio and rigidity-to-weight ratio.
Custom Manufacturing Icon
  • Panel Thickness: .125” Core-TPT .140" +/- .020", .250” Core-TPT .265" +/- .020", .500" Core-TPT .515" +/- .020"
  • Length/Width Tolerance:+/- 0.50”
  • Shipping: 48" x 48" Panels may require frieght shipment. A $20.00 handling fee will apply and automatically be added to the order.
  • Shipping: 48" x 96" Panels require frieght shipment. A $50.00 handling fee will apply and automatically be added to the order.
  • Special Order: Custom panels are available in additional sizes and thicknesses. Contact us for additional information or to request a quote.
Quantity:

Carbon Fiber 3 Ply Plain Weave/Honeycomb-Discontinued

Carbon Fiber 3 Ply Plain Weave/Honeycomb-Discontinued

ACP’s Carbon Fiber 3 Ply Plain Weave/ Honeycomb sandwich panels are manufactured by bonding layers of self-adhesive carbon pre-preg to an aramid honeycomb core. The plain weave panel consists of 2 PCF density, 3/16 cell aramid honeycomb core in 1/8”, 1/4” or 1/2” thicknesses with three layers of 3K plain weave carbon on each side. The resulting composite structure offers a high strength-to-weight ratio and rigidity-to-weight ratio.
Custom Manufacturing Icon
  • Panel Thickness: .125” Core-TPT .175" +/- .020", .250” Core-TPT .300" +/- .020", .500" Core-TPT .550" +/- .020"
  • Length/Width Tolerance:+/- 0.50”
  • May not be suitable for the Cut & Fold Technique because the skin thickness prohibits sharp angles.
  • Shipping: 48" x 48" Panels may require frieght shipment. A $20.00 handling fee will apply and automatically be added to the order.
  • Shipping: 48" x 96" Panels require frieght shipment. A $50.00 handling fee will apply and automatically be added to the order.
  • Special Order: Custom panels are available in additional sizes and thicknesses. Contact us for additional information or to request a quote
Quantity:

Carbon Fiber Unidirectional/Honeycomb-Discontinued

Carbon Fiber Unidirectional/Honeycomb-Discontinued

ACP’s Carbon Fiber Unidirectional/ Honeycomb sandwich panels are manufactured by bonding two layers of unidirectional carbon fiber pre-preg to an aramid honeycomb core. The unidirectional panel consists of a 2 PCF density, 3/16 cell aramid honeycomb core in 1/8” and 1/4 thicknesses with two layers of unidirectional carbon fiber (layed up 0/90 degrees) on each side. The resulting composite structure has an extremely high strength-to-weight ratio and rigidity-to-weight ratio. The panel is the strongest and stiffest sandwich panel offered by ACP.
Custom Manufacturing Icon
  • Panel Thickness:.125” finished panel thickness .155” +/-.020”, .250” finished panel thickness .290” +/-.020”
  • Length/Width Tolerance:+/- 0.50”
  • Additional Handling charges apply for sizes 48” x 48” and above and must ship via freight. For additional information or quote please call.
  • Special Order: Custom panels are available in additional sizes and thicknesses. Contact us for additional information or to request a quote
Note: Limited Stock Available. The unidirectional sandwich panels are being discontinued. Sandwich panels with unidirectional skins will be available as a special order. For more details, contact us at 1-800-811-2009 or submit an online request.
Quantity:

Carbon Fiber 1 Ply Plain Weave/Balsa

Carbon Fiber 1 Ply Plain Weave/Balsa

ACP’s Carbon Fiber 1 Ply Plain Weave / End Grain Balsa Panels are manufactured by sandwiching an End Grain Balsa core between layers of self-adhesive carbon pre-preg and an epoxy film adhesive to a end grain balsa core. The carbon fiber balsa panel consists of an end grain balsa core in 1/8” or 1/4" thicknesses with a single layer of plain weave carbon fiber on each side along with an epoxy film adhesive to promote bonding. The panels are ideally suited for applications where parts are bolted to the panels and maximum stiffness and crush resistance is required.
Custom Manufacturing Icon
  • Panel Thickness: .125” Core-TPT .156" +/- .020", .250” Core-TPT .280" +/- .020"
  • Length/Width Tolerance:+/- 0.50”
  • Available sizes up to: 24” x 48”
  • Special Order: Custom panels are available in additional sizes and thicknesses. Contact us for additional information or to request a quote.
Quantity:

Carbon Fiber 2 Ply Plain Weave/Balsa

Carbon Fiber 2 Ply Plain Weave/Balsa

ACP’s Carbon Fiber 2 Ply Plain Weave / End Grain Balsa Panels are manufactured by sandwiching an End Grain Balsa core between layers of self-adhesive carbon pre-preg and an epoxy film adhesive to a 10PCF end grain balsa core. The carbon fiber balsa panel consists of an end grain balsa core in 1/4” or 1/2" thicknesses with two layers of plain weave carbon fiber on each side along with an epoxy film adhesive to promote bonding. The panels are ideally suited for applications where parts are bolted to the panels and maximum stiffness and crush resistance is required.

Custom Manufacturing Icon
  • Panel Thickness: .250” Core-TPT .312" +/- .020", .500” Core-TPT .560" +/- .020"
  • Length/Width Tolerance:+/- 0.50”
  • Available sizes up to: 24” x 48”
  • Special Order: Custom panels are available in additional sizes and thicknesses. Contact us for additional information or to request a quote.
Quantity:

Carbon Fiber 3 Ply Plain Weave/Balsa-Discontinued

Carbon Fiber 3 Ply Plain Weave/Balsa-Discontinued

ACP’s Carbon Fiber 3 Ply Plain Weave / End Grain Balsa Panels are manufactured by sandwiching an End Grain Balsa core between layers of self-adhesive carbon pre-preg and an epoxy film adhesive to a end grain balsa core. The carbon fiber balsa panel consists of an end grain balsa core in 1/8” or 1/4" thicknesses with three layers of plain weave carbon fiber on each side along with an epoxy film adhesive to promote bonding. The panels are ideally suited for applications where parts are bolted to the panels and maximum stiffness and crush resistance is required.
Custom Manufacturing Icon
  • Panel Thickness: .125” Core-TPT .218" +/- .020", .250” Core-TPT .340" +/- .020"
  • Length/Width Tolerance:+/- 0.50”
  • Available sizes up to: 24” x 48”
  • Special Order: Custom panels are available in additional sizes and thicknesses. Contact us for additional information or to request a quote.
  • Quantity:

    Carbon Fiber Unidirectional/Balsa-Discontinued

    Carbon Fiber Unidirectional/Balsa-Discontinued

    ACP’s Carbon Fiber Unidirectional Weave / End Grain Balsa Panels are manufactured by sandwiching an End Grain Balsa core between layers of self-adhesive carbon pre-preg and an epoxy film adhesive to a end grain balsa core. The carbon fiber balsa panel consists of an end grain balsa core in 1/8” or 1/4" thicknesses with a single layer of plain weave carbon fiber on each side along with an epoxy film adhesive to promote bonding. The panels are ideally suited for applications where parts are bolted to the panels and maximum stiffness and crush resistance is required.

    Custom Manufacturing Icon
    • Panel Thickness:.125” finished panel thickness .155” +/-.020”, .250” finished panel thickness .290” +/-.020”
    • Length/Width Tolerance:+/- 0.50”
    • Additional Handling charges apply for sizes 48” x 48” and above and must ship via freight. For additional information or quote please call.
    • Special Order: Custom panels are available in additional sizes and thicknesses. Contact us for additional information or to request a quote
    Note: Limited Stock Available. The unidirectional sandwich panels are being discontinued. Sandwich panels with unidirectional skins will be available as a special order. For more details, contact us at 1-800-811-2009 or submit an online request.

     

    Quantity:

    Carbon Fiber 1 Ply Plain Weave/Foam

    Carbon Fiber 1 Ply Plain Weave/Foam

    ACP’s Carbon Fiber 1 Ply/ Foam Panels are manufactured by sandwiching a foam core between layers of plain weave carbon fiber pre-preg. The carbon foam sandwich panel consists of a 6 lb. /cu. ft. foam core in your choice of 1/8”, 1/4" or 1/2" thicknesses with a single layer of 3K plain weave carbon fiber on each side. These panels demonstrate light weight and high compressive properties and are lighter than balsa core panels.

    Custom Manufacturing Icon
     
    • Panel Thickness: .125” Core-TPT .140" +/- .020", .250” Core-TPT .265" +/- .020", .500" Core-TPT .515" +/- .020"
    • Length/Width Tolerance:+/- 0.50”
    • Shipping: 48" x 48" Panels may require frieght shipment. A $20.00 handling fee will apply and automatically be added to the order.
    • Shipping: 48" x 96" Panels require frieght shipment. A $50.00 handling fee will apply and automatically be added to the order.
    • Special Order: Custom panels are available in additional sizes and thicknesses. Contact us for additional information or to request a quote
    Quantity:

    Carbon Fiber 2 Ply Plain Weave/Foam

    Carbon Fiber 2 Ply Plain Weave/Foam

    ACP’s Carbon Fiber 2 Ply / Foam Panels are manufactured by sandwiching a foam core between layers of carbon fiber pre-preg. The fiberglass foam sandwich panel consists of a 6 lb. /cu. ft. foam core in 1/8”, 1/4" or 1/2" thicknesses with two layers of 3K plain weave carbon fiber on each side. These panels demonstrate light weight and high compressive properties and are lighter than balsa core panels.

    Custom Manufacturing Icon
    • Panel Thickness:. .125” Core-TPT .155" +/- .020", .250” Core-TPT .280" +/- .020", .500" Core-TPT .530" +/- .020"
    • Length/Width Tolerance:+/- 0.50”
    • Shipping: 48" x 48" Panels may require frieght shipment. A $20.00 handling fee will apply and automatically be added to the order.
    • Shipping: 48" x 96" Panels require frieght shipment. A $50.00 handling fee will apply and automatically be added to the order.
    • Special Order: Custom panels are available in additional sizes and thicknesses. Contact us for additional information or to request a quote.
       
    Quantity:

    Carbon Fiber 3 Ply Plain Weave/Foam-Discontinued

    Carbon Fiber 3 Ply Plain Weave/Foam-Discontinued

    ACP’s Carbon Fiber 3 Ply/ Foam Panels are manufactured by sandwiching a foam core between layers of plain weave carbon fiber pre-preg. The carbon foam sandwich panel consists of a 6 lb. /cu. ft. foam core in your choice of 1/8”, 1/4" or 1/2" thicknesses with three layers of 3K plain weave carbon fiber on each side. These panels demonstrate light weight and high compressive properties and are lighter than balsa core panels.

    Custom Manufacturing Icon
    •  
    • .125” Core-TPT .175" +/- .020", .250” Core-TPT .300" +/- .020", .500" Core-TPT .550" +/- .020"Panel Thickness:
    • Length/Width Tolerance:+/- 0.50”
    • Shipping: 48" x 48" Panels may require frieght shipment. A $20.00 handling fee will apply and automatically be added to the order.
    • Shipping: 48" x 96" Panels require frieght shipment. A $50.00 handling fee will apply and automatically be added to the order.
    • Special Order: Custom panels are available in additional sizes and thicknesses. Contact us for additional information or to request a quote
    Quantity:

      

      
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