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Fiberglass 1 Ply/Honeycomb

Fiberglass 1 Ply/Honeycomb

ACP’s Fiberglass 1 Ply/ Honeycomb sandwich panels are manufactured by bonding layers of fiberglass pre-preg to an aramid honeycomb core. The fiberglass honeycomb panel consists of a 3 PCF density, 1/8 cell aramid honeycomb core in 1/8”, 1/4 or 1/2 thicknesses with single ply of an 8oz., 8Hareness Satin weave Fiberglass pre-preg on each side. Once these skins have been bonded to either side of the honeycomb, the resulting composite structure has extremely high strength-to-weight and rigidity-to-weight ratios. More details...

  1/8" Core 1/4" Core 1/2" Core
Total Thickness (TPT) .141"+/-.010"   .266"+/-.010"  .516" +/- .010" 
Product Weight ~ 4.1 oz/ft2 ~ 4.5 oz/ft2 ~ 5.7 oz/ft2
Length/Width Tolerance +/- 0.50”
  • Shipping: 48" x 48" Panels may require freight shipment. A $30.00 handling fee will apply and automatically be added to the order. 
  • Shipping: 48" x 96" Panels require freight shipment. A $50.00 handling fee will apply and automatically be added to the order.
  • Special Order: Custom panels are available in additional sizes and thicknesses. Contact us for additional information or to request a quote.

ACP manufacturers sandwich panels in-house and can customize this product to your specifications. ACP's honeycomb core sandwich panels are stocked in standard sheet sizes up to 48" x 96". Customizable options are available on a special order basis. Contact us today for a quote.

Customizable options include:

  • Fiber Selection
  • Skin Thickness
  • Core Selection
  • Core Thickness
  • Layup/Construction
  • Surface Finish
  • Sizes up to 5Ft. x 14Ft.*
  • Finishing

Finishing services include:

  • CNC Machining
  • Cutting
  • Edge Closeouts
  • Rebate Edges
  • Hard Fix Points
  • Fixture
  • Counter Boring
  • Bonding
  • Joining
  • Assembly
  • Cut & Fold

Visit Capabilities ∣ Manufacturing for more information on our manufacturing capabilities.

*ACP has a maximum work envelope of 5Ft. x 14Ft. Available size options are contingent on tooling and material availability. 

 

Fiberglass Honeycomb Sandwich Panel Weights

Description Weight per ft²
Grams Ounces
1/8" Honeycomb 3PCF/ 1 Ply PW Fiberglass
99.22 4.1
1/4" Honeycomb 3PCF/ 1 Ply PW Fiberglass 110.56 4.5
1/2" Honeycomb 3PCF/ 1 Ply PW Fiberglass 154.50 5.7
1/8" Honeycomb 3PCF/ 2 Ply PW Fiberglass 116.80 8.0
1/4" Honeycomb 3PCF/ 2 Ply PW Fiberglass 127.57 8.2
1/2" Honeycomb 3PCF/ 2 Ply PW Fiberglass 158.76 9.4

 

Product Resources

  • For specialized honeycomb panel inserts, fasteners and latches contact The Young Engineers. As an industry-leading designer and manufacturer of hardware, their primary focus is on fasteners for honeycomb panels and composite materials.

 

Uses Include

  • General Purpose Aviation Panels
  • Aircraft Interiors
  • Interior Design
  • Marine Paneling

 

How to Guides

  • How to Cut & Fold Honeycomb Sandwich Panels. Please note that you may need to fixture it to hold it tight while the adhesive is curing when using a 2 ply panel.

 

Tech Tips

  • Sandwich panels can de-laminate easily if not properly handled. If de-lamination occurs, skins may be re-bonded using Epoxy or CA glue.
  • Cutting the panel can be done with a cut off wheel or a Tungsten Carbide Saber Saw. Do not cut with a band saw.
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