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Sandwich Panels

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Sandwich construction is a process in which you ‘sandwich’ a core material between two skins such as carbon fiber or fiberglass. This use of separating the structural skins with a core material offers greater strength properties than that of the skins alone. By increasing the core thickness, you can increase the stiffness of the sandwich without substantially increasing weight and cost.

ACP manufacturers sandwich panels in-house and can customize this product to your specifications. Customizable options are available on a special order basis. Contact us today for a quote.

Visit Capabilities ∣ Manufacturing for more information on our manufacturing capabilities. 

Please note: All data to be used as a guide only; not a specification.



Carbon Fiber 1 Ply Plain Weave/Honeycomb

Carbon Fiber 1 Ply Plain Weave/Honeycomb

ACP’s Carbon Fiber 1 Ply Plain Weave/ Honeycomb sandwich panels are manufactured by bonding layers of self-adhesive carbon pre-preg to an aramid honeycomb core. The plain weave panel consists of 3 PCF density, 1/8 cell aramid honeycomb core in 1/8”, 1/4” or 1/2” thicknesses with a single layer of 3K plain weave carbon on each side. The resulting composite structure offers a high strength-to-weight ratio and rigidity-to-weight ratio. More details...

  1/8" Core 1/4" Core 1/2" Core
Total Thickness (TPT) .140"+/-.010"   .265"+/-.010"  .515" +/- .010" 
Product Weight ~ 3.0 oz/ft2 ~ 3.2 oz/ft2 ~ 3.8 oz/ft2
Length/Width Tolerance +/- 0.50”
  • Shipping: 48" x 48" Panels may require freight shipment. A $30.00 handling fee will apply and automatically be added to the order. 
  • Shipping: 48" x 96" Panels require freight shipment. A $50.00 handling fee will apply and automatically be added to the order.
  • Special Order: Custom panels are available in additional sizes and thicknesses. Contact us for additional information or to request a quote.
Quantity:

Carbon Fiber 2 Ply Plain Weave/Honeycomb

Carbon Fiber 2 Ply Plain Weave/Honeycomb

ACP’s Carbon Fiber 2 Ply Plain Weave/ Honeycomb sandwich panels are manufactured by bonding layers of self-adhesive carbon pre-preg to an aramid honeycomb core. The plain weave panel consists of 3 PCF density, 1/8 cell aramid honeycomb core in 1/8”, 1/4” or 1/2” thicknesses with two layers of 3K plain weave carbon on each side. The resulting composite structure offers a high strength-to-weight ratio and rigidity-to-weight ratio. More details...

  1/8" Core 1/4" Core 1/2" Core
Total Thickness (TPT) .155"+/-.010"   .280"+/-.010"  .530" +/- .010" 
Product Weight ~ 5.2 oz/ft2 ~ 5.6 oz/ft2 ~ 6.2 oz/ft2
Length/Width Tolerance +/- 0.50”
  • Shipping: 48" x 48" Panels may require freight shipment. A $30.00 handling fee will apply and automatically be added to the order. 
  • Shipping: 48" x 96" Panels require freight shipment. A $50.00 handling fee will apply and automatically be added to the order.
  • Special Order: Custom panels are available in additional sizes and thicknesses. Contact us for additional information or to request a quote.
Quantity:

Carbon Fiber 1 Ply Plain Weave/Balsa

Carbon Fiber 1 Ply Plain Weave/Balsa

ACP’s Carbon Fiber 1 Ply Plain Weave / End Grain Balsa Panels are manufactured by sandwiching an End Grain Balsa core between layers of self-adhesive carbon pre-preg and an epoxy film adhesive to a end grain balsa core. The carbon fiber balsa panel consists of an end grain balsa core in 1/8” or 1/4" thicknesses with a single layer of plain weave carbon fiber on each side along with an epoxy film adhesive to promote bonding. The panels are ideally suited for applications where parts are bolted to the panels and maximum stiffness and crush resistance is required. More details...

  1/8" Core 1/4" Core
Total Thickness (TPT) .156"+/-.010"   .280"+/-.010" 
Product Weight ~ 4.9 oz/ft2 ~ 7.4 oz/ft2
Length/Width Tolerance +/- 0.50”
  • Special Order: Custom panels are available in additional sizes and thicknesses. Contact us for additional information or to request a quote.
Quantity:

Carbon Fiber 2 Ply Plain Weave/Balsa

Carbon Fiber 2 Ply Plain Weave/Balsa

ACP’s Carbon Fiber 2 Ply Plain Weave / End Grain Balsa Panels are manufactured by sandwiching an End Grain Balsa core between layers of self-adhesive carbon pre-preg and an epoxy film adhesive to a 10PCF end grain balsa core. The carbon fiber balsa panel consists of an end grain balsa core in 1/4” or 1/2" thicknesses with two layers of plain weave carbon fiber on each side along with an epoxy film adhesive to promote bonding. The panels are ideally suited for applications where parts are bolted to the panels and maximum stiffness and crush resistance is required. More details...

  1/4" Core
Total Thickness (TPT) .312"+/-.010" 
Product Weight ~ 9.3 oz/ft2
Length/Width Tolerance +/- 0.50”
  • Special Order: Custom panels are available in additional sizes and thicknesses. Contact us for additional information or to request a quote.
Quantity:

Carbon Fiber 1 Ply Plain Weave/Foam

Carbon Fiber 1 Ply Plain Weave/Foam

ACP’s Carbon Fiber 1 Ply/ Foam Panels are manufactured by sandwiching a foam core between layers of plain weave carbon fiber pre-preg. The carbon foam sandwich panel consists of a 6 lb. /cu. ft. foam core in your choice of 1/8”, 1/4" or 1/2" thicknesses with a single layer of 3K plain weave carbon fiber on each side. These panels demonstrate light weight and high compressive properties and are lighter than balsa core panels. More details...

  1/8" Core 1/4" Core 1/2" Core
Total Thickness (TPT) .140"+/-.010"   .265"+/-.010"  .515" +/- .010" 
Product Weight ~ 4.5 oz/ft2 ~ 4.6 oz/ft2 ~ 6.5 oz/ft2
Length/Width Tolerance +/- 0.50”
  • Shipping: 48" x 48" Panels may require freight shipment. A $30.00 handling fee will apply and automatically be added to the order. 
  • Shipping: 48" x 96" Panels require freight shipment. A $50.00 handling fee will apply and automatically be added to the order.
  • Special Order: Custom panels are available in additional sizes and thicknesses. Contact us for additional information or to request a quote.
Quantity:

Carbon Fiber 2 Ply Plain Weave/Foam

Carbon Fiber 2 Ply Plain Weave/Foam

ACP’s Carbon Fiber 2 Ply / Foam Panels are manufactured by sandwiching a foam core between layers of carbon fiber pre-preg. The fiberglass foam sandwich panel consists of a 6 lb. /cu. ft. foam core in 1/8”, 1/4" or 1/2" thicknesses with two layers of 3K plain weave carbon fiber on each side. These panels demonstrate light weight and high compressive properties and are lighter than balsa core panels. More details...

  1/8" Core 1/4" Core 1/2" Core
Total Thickness (TPT) .155"+/-.010"   .280"+/-.010"  .530" +/- .010" 
Product Weight ~ 4.5 oz/ft2 ~ 4.6 oz/ft2 ~ 6.5 oz/ft2
Length/Width Tolerance +/- 0.50”
  • Shipping: 48" x 48" Panels may require freight shipment. A $30.00 handling fee will apply and automatically be added to the order. 
  • Shipping: 48" x 96" Panels require freight shipment. A $50.00 handling fee will apply and automatically be added to the order.
  • Special Order: Custom panels are available in additional sizes and thicknesses. Contact us for additional information or to request a quote.
Quantity:

Fiberglass 1 Ply/Honeycomb

Fiberglass 1 Ply/Honeycomb

ACP’s Fiberglass 1 Ply/ Honeycomb sandwich panels are manufactured by bonding layers of fiberglass pre-preg to an aramid honeycomb core. The fiberglass honeycomb panel consists of a 3 PCF density, 1/8 cell aramid honeycomb core in 1/8”, 1/4 or 1/2 thicknesses with single ply of an 8oz., 8Hareness Satin weave Fiberglass pre-preg on each side. Once these skins have been bonded to either side of the honeycomb, the resulting composite structure has extremely high strength-to-weight and rigidity-to-weight ratios. More details...

  1/8" Core 1/4" Core 1/2" Core
Total Thickness (TPT) .140"+/-.010"   .265"+/-.010"  .515" +/- .010" 
Product Weight ~ 4.1 oz/ft2 ~ 4.5 oz/ft2 ~ 5.7 oz/ft2
Length/Width Tolerance +/- 0.50”
  • Shipping: 48" x 48" Panels may require freight shipment. A $30.00 handling fee will apply and automatically be added to the order. 
  • Shipping: 48" x 96" Panels require freight shipment. A $50.00 handling fee will apply and automatically be added to the order.
  • Special Order: Custom panels are available in additional sizes and thicknesses. Contact us for additional information or to request a quote.
Quantity:

Fiberglass 2 Ply/Honeycomb

Fiberglass 2 Ply/Honeycomb

ACP’s Fiberglass 2 Ply/ Honeycomb sandwich panels are manufactured by bonding layers of fiberglass pre-preg to an aramid honeycomb core. The fiberglass honeycomb panel consists of a 3 PCF density, 1/8 cell aramid honeycomb core in 1/8”, 1/4 or 1/2 thicknesses with two plies of an 8oz., 8Hareness Satin weave Fiberglass pre-preg on each side. Once these skins have been bonded to either side of the honeycomb, the resulting composite structure has extremely high strength-to-weight and rigidity-to-weight ratios. More details...

  1/8" Core 1/4" Core 1/2" Core
Total Thickness (TPT) .155"+/-.010"   .280"+/-.010"  .530" +/- .010" 
Product Weight ~ 8.0 oz/ft2 ~ 8.2 oz/ft2 ~ 9.4 oz/ft2
Length/Width Tolerance +/- 0.50”
  • Shipping: 48" x 48" Panels may require freight shipment. A $30.00 handling fee will apply and automatically be added to the order. 
  • Shipping: 48" x 96" Panels require freight shipment. A $50.00 handling fee will apply and automatically be added to the order.
  • Special Order: Custom panels are available in additional sizes and thicknesses. Contact us for additional information or to request a quote.
Quantity:

Fiberglass 1 Ply/Balsa

Fiberglass 1 Ply/Balsa

ACP’s Fiberglass / End Grain Balsa Panels are manufactured by sandwiching an End Grain Balsa core between a single ply of fiberglass pre-preg and an epoxy film adhesive.The fiberglass balsa sandwich panel consists of an end grain balsa core in 1/8” or 1/4" thicknesses with an 8oz., 8Hareness Satin weave Fiberglass pre-preg and an epoxy film adhesive to promote bonding on each side of the core. These panels demonstrate high impact resistance and high compressive properties and are lighter and stiffer than plywood of similar thicknesses. More details...

  1/8" Core 1/4" Core
Total Thickness (TPT) .156"+/-.010"   .280"+/-.010" 
Product Weight ~ 5.0 oz/ft2 ~ 6.9 oz/ft2
Length/Width Tolerance +/- 0.50”
  • Special Order: Custom panels are available in additional sizes and thicknesses. Contact us for additional information or to request a quote.
Quantity:

Fiberglass 2 Ply/Balsa

Fiberglass 2 Ply/Balsa

ACP’s Fiberglass / End Grain Balsa Panels are manufactured by sandwiching an End Grain Balsa core between a layers of fiberglass pre-preg and an epoxy film adhesive.The fiberglass balsa sandwich panel consists of an 10PCF end grain balsa core in 1/4” or 1/2" thicknesses with two layers of 8oz., 8Hareness Satin weave Fiberglass pre-preg and an epoxy film adhesive to promote bonding on each side of the core. These panels demonstrate high impact resistance and high compressive properties and are lighter and stiffer than plywood of similar thicknesses. More details...

  1/4" Core
Total Thickness (TPT) .312"+/-.010" 
Product Weight ~ 10.2 oz/ft2
Length/Width Tolerance +/- 0.50”
  • Special Order: Custom panels are available in additional sizes and thicknesses. Contact us for additional information or to request a quote.
Quantity:

Fiberglass 1 Ply/Foam

Fiberglass 1 Ply/Foam

ACP’s Fiberglass 1 Ply / Foam Panels are manufactured by sandwiching a foam core between a single ply of Fiberglass pre-preg. The fiberglass foam sandwich panel consists of a 6 lb. /cu. ft. foam core in 1/8” or 1/4 thicknesses with 8oz., 8Hareness Satin weave Fiberglass pre-preg on each side. These panels demonstrate light weight and high compressive properties and are lighter than balsa core panels. More details...

  1/8" Core 1/4" Core 1/2" Core
Total Thickness (TPT) .140"+/-.010"   .265"+/-.010"  .515" +/- .010" 
Product Weight ~ 5.0 oz/ft2 ~ 6.3 oz/ft2 ~ 7.8 oz/ft2
Length/Width Tolerance +/- 0.50”
  • Shipping: 48" x 48" Panels may require freight shipment. A $30.00 handling fee will apply and automatically be added to the order. 
  • Shipping: 48" x 96" Panels require freight shipment. A $50.00 handling fee will apply and automatically be added to the order.
  • Special Order: Custom panels are available in additional sizes and thicknesses. Contact us for additional information or to request a quote.
Quantity:

Fiberglass 2 Ply/Foam

Fiberglass 2 Ply/Foam

ACP’s Fiberglass 2 Ply / Foam Panels are manufactured by sandwiching a foam core between layers of Fiberglass pre-preg. The fiberglass foam sandwich panel consists of a 6 lb. /cu. ft. foam core in 1/8”, 1/4" or 1/2" thicknesses with two layers 8oz., 8Hareness Satin weave Fiberglass pre-preg on each side. These panels demonstrate light weight and high compressive properties and are lighter than balsa core panels. More details...

  1/8" Core 1/4" Core 1/2" Core
Total Thickness (TPT) .155"+/-.010"   .280"+/-.010"  .530" +/- .010" 
Product Weight ~ 6.7 oz/ft2 ~ 10.1 oz/ft2 ~ 11.2 oz/ft2
Length/Width Tolerance +/- 0.50”
  • Shipping: 48" x 48" Panels may require freight shipment. A $30.00 handling fee will apply and automatically be added to the order. 
  • Shipping: 48" x 96" Panels require freight shipment. A $50.00 handling fee will apply and automatically be added to the order.
  • Special Order: Custom panels are available in additional sizes and thicknesses. Contact us for additional information or to request a quote.
Quantity:

  

  
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